Trico
Serves Up ‘Hot Savings’ for Famous Pancake Maker
For a bakery plant, pancakes are an everyday item on the menu
– 33,000 an hour to be exact! That’s just part of
the business for this premier maker of frozen food breakfast items,
whose eatables also include biscuits, French toast, breads and
muffins. But like most food manufacturers faced with a rigorous
production schedule, one of the company’s biggest and most
recent challenges was keeping its lines of production moving along
without interruption. That’s when they turned to industrial
lubrication products specialist Trico Mfg. Corp. for answers.
The food processing plant’s main equipment for making pancakes
is a series of 12 pancake process griddles that rely on three
100-foot-long chains to keep the lines moving. The problem was,
the pilot flame charged with cooking the products was in constant
contact with the chains -- requiring a very demanding maintenance
schedule to keep the chains lubricated. In the past, the company’s
staff used oil-filled spray bottles and a gravity-feed oiler,
but the lack of consistent lubrication was forcing them to replace
up to two chains per year. The cost per chain: $24,000.
The challenge for Trico was to find a way to automate the chain
lubrication process for more consistent and reliable results.
After careful evaluation, Trico recommended a PE-30 Series Central
Lubrication Pump. The idea was, with a centrally located reservoir
that included a timing mechanism, the burden of manual lubrication
from different operators would disappear and the notion of regular
oiling intervals throughout the day would dramatically improve
chain life.
The Results
The bakery plant decided to implement the central lubrication
pump with a series of three applicators, one per chain. A total
of four pumps were installed, one for each pancake process griddle.
With the timing mechanism automatically controlling the pumps,
all three chains are now lubricated simultaneously on each pancake
process griddle. And because lubrication takes place automatically
while the equipment is in operation, it has allowed for reduced
repairs and maintenance costs on the machinery. In the end, the
bakery plant was slated to save more than $70,000 year over year.
PE-3000 Series Central Lubrication pump
mounted on the outside of a pancake process griddle.
Applicator brush lubricating one of the chains on a pancake process
griddle.
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